Manufacturing Process

Precision Casting Through Advanced Foundry Technology

Our Manufacturing Process

Step-by-step state-of-the-art foundry operations ensuring superior casting quality, precision engineering, and performance.

Step 01

Efficient Metal Melting

Our medium-frequency induction furnaces ensure efficient metal melting, precise temperature control, and consistent chemical composition. This advanced process guarantees high-quality molten metal for producing reliable and defect-free castings.

Step 02

High-Precision Moulding

Using advanced no-bake moulding technology, we manufacture castings with excellent dimensional accuracy and superior surface finish. This process is ideal for producing complex industrial components with consistent quality and strength.

Step 03

High-Volume Production

Our automated moulding line enhances production efficiency while maintaining exceptional consistency and precision. Designed for medium to large castings, it enables faster manufacturing without compromising quality.

Step 04

Custom & Heavy-Duty Castings

For large, customized, and heavy-weight components, our skilled workforce performs precision hand moulding. This process provides flexibility in manufacturing specialized castings according to customer drawings and specifications.

Step 05

Green Sand Process

Our green sand moulding process is ideal for producing lightweight castings with excellent repeatability and surface quality. It provides an economical solution for manufacturing high-volume industrial components.

Step 06

Precision Core Manufacturing

Our dedicated core shop produces high-quality cores using shell moulding, cold box, and no-bake processes. Precision core manufacturing ensures accurate internal geometries and superior casting performance.

Step 07

Surface Finishing & Cleaning

Every casting undergoes shot blasting and fettling to remove excess material, improve surface finish, and prepare the product for inspection or machining. This process enhances both appearance and dimensional consistency.

Step 08

Precision Turning Process

Our advanced turning operations deliver accurate dimensions, smooth surface finishes, and tight machining tolerances, ensuring every casting is ready for assembly and high-performance industrial applications.

Step 09

Protective Surface Coating

Our paint shop applies high-quality protective coatings using flow coating, spray coating, and dipping processes. Every coated casting is inspected for coating thickness and adhesion to ensure long-lasting corrosion resistance.

Step 10

Precision Pattern Development

We maintain and manage customer patterns in-house while collaborating with leading pattern manufacturers for new tooling requirements. This ensures precision, consistency, and faster production for every project.

Looking for a Reliable CI & SG Iron Casting Manufacturer?

Partner with Raj Global Industries for high-quality casting solutions, precision manufacturing, and dependable delivery. Our experts are ready to understand your requirements and provide the right engineering solution for your business.